Introduction
Engineered Performance Coatings (EPC) is a surface engineering company, specialising in the application of thermal spray coatings used in aerospace, oil & gas exploration drilling, renewable energy and other niche markets.
EPC has a 1,100m2 development and manufacturing facility, which prides itself on being able to offer its customers complete coating solutions.
Industry
Performance Coating Manufacturer
Technology
LED Lighting
Location
Cardiff, Wales
LED Lights Installed
0.00
Energy Saved (%)
0.00%
Annual Energy Saving (kWh)
0.00
Payback Period (Years)
0.00
Equivalent Rate
0.00p / kWh
Annual CO2 savings (tonnes)
0.00
The Motivation
Engineered Performance Coatings (EPC) detailed work requires high-quality light levels. The lighting of their development and manufacturing facility was ageing, and EPC decided to upgrade to LED lighting.
This upgrade would also reduce Health & Safety risks, save energy costs and support their commitment to the prevention of pollution, as well as the protection of the environment.
The Ineco Solution
EPC depend on a bright manufacturing environment to produce their high-quality products; spotting imperfections and ensuring a precision finish is crucial to the success of their business. Our unique site audit and detailed design approach meant we presented the best solution to EPC to maximise energy savings, and significantly increase light levels across their factory floor. As a fully accredited Carbon Trust member, we worked with EPC to produce a detailed energy-saving business case, which was then used to successfully apply for and obtain grant funding.
We planned the installation outside of working hours, minimising disruption to EPC’s operation and reducing Health & Safety risks to employees. We cleaned and prepared the site at the end of each installation window, ready for the next day’s operation; our efficient working manner resulted in a happy customer and the project was completed ahead of schedule and within budget.
Light levels have been significantly increased in certain areas (from 300lux to over 600lux), with a high level of uniformity. A bright manufacturing environment has meant that EPC is now producing a higher quality product, as they can now see tiny imperfections which previously they weren’t able to see.
EPC can maintain its environmental policy commitment thanks to the environmental benefits created by this installation; this is an increasingly important factor in supplier selection.
The LED upgrade significantly reduced EPC’s energy consumption and maintenance costs, leading to lower electricity bills and fewer ongoing maintenance expenses. In addition to cost savings, the improved lighting created a brighter, more efficient working environment. Employees benefited from better visibility and enhanced comfort, which contributed to increased productivity and overall workplace satisfaction.
